| Customization: | Available |
|---|---|
| Type: | Tippend CBN Inserts |
| Classification of Diamond: | Natural |
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The Tipped cbn inserts series integral sintered PCBN tool, the appearance is diamond-shaped, is based on CBN powder and binder as raw materials, sintered under high temperature and ultra-high pressure conditions, the whole body of the knife block is CBN material, there is no hole in the middle, in the use of the need for professional tool bar match, mainly used for roughing, semi-finishing and finishing processes.
The whole sintered PCBN blade, because the whole blade material is CBN, so it has more cutting edges, high utilization rate of the tool blank, greater bending strength; At the same time using advanced production technology and production equipment processing, can withstand 1400 degrees of high temperature, suitable for strong intermittent, weak intermittent and continuous environment cutting, more suitable for large deep high-speed cutting.
The grade description:
| Solid PCBN inserts --BCN grade and application field | ||
| PCBN Grade | Characteristic | Area of application |
| BCN2700 | 80%-85%CBN,combinationgrain size |
Apply to the processing from rough to semi-finishing and discontinuou processing of gray cast iron,ductile cast iron,high hard alloy cast iron,high nickel chromium and high chromium cast iron,high manganese steel and other difficult processing materials. |
| BCN3700 | High content,submicron structure metal phase binder,with excellent abrasive resistance and high thermal conductivity |
Apply to the continuous and light intermittent processing ofgray cast iron,powder metallurgy and partially hardened steel |
| BCN4700 | 85%~90%CBN,12 micron,excellent abrasive resistance and impact toughness,high chemical stability and thermal stability | Apply to cutting high chromium/nickel cast steel roll, and also suitable for high speed steel and quenched steel. Longer tool life duringhigh speed and high efficiency cutting. |
| BCN5700 | High content fine grain AI system cermet phase binder with excellent abrasive resistance,thermal stability,impact toughness and chemical stability | Apply to the finish and semi-processing of gray castiron hard cast iron,powder metallurgy,also suitable for the continuous and light intermittent processing of hardened steel. |
| BCN6700 | 50%~65%CBN,fine control CBN Particle and TiN ceramic phase structure distribution. Abrasion resistance,impact resistance and chemical inert equilibrium | High removal rate,good surface finish and long service life can be achieved during processing.Apply to continuous and medium intermittent turning applications of hardened steel. |
Our processing equipment:
| Commoncutting parameters | ||||||||
| Work piece | Materials | Hardness | Angle Kr | Cutting speed (m/min) |
Cutting depth (mm) |
Cutting feed (mm/r) |
||
| Hardened stee | Gr15 | HRC60 | 45-95° | 70-200 | 0.50-3.00 | 0.10~0.30 | ||
| Alloy cast iron | High chrome iron | HSD80 | 10-45° | 15-200 | 0.50-10.00 | 0.30-3.00 | ||
| Ductile iron | QT450 | HB220 | 45-95° | 80-500 | 0.50-5.00 | 0.30-1.50 | ||
| Gray cast iron | HT200 | HB180 | 45-95 | 100-800 | 0.50-2.00 | 0.50-1.00 | ||
| Hardened gear | 40Cr | HRC58 | 45-95° | 60-120 | 0.30-300 | 0.10-0.50 | ||
| Ball screw | Gr15 | HRC55 | 45-95 | 80-120 | 0.50-8.00 | 0.10-0.30 | ||
| Roller | Highnickel chromium | HSD78 | 10-45° | 15-50 | 1.00-10.00 | 0.50-1.5 | ||
| Roller | Highchrome iron | HSD75 | 10-45° | 15-45 | 1.00-10.00 | 0.50-1.5 | ||
| Roller | High chrome steel | HSD75 | 10-45° | 20-60 | 1.00-10.00 | 0.50-1.5 | ||
| Roller | High chrome stee | HSD88 | 10-45° | 10-30 | 1.00-10.00 | 0.50-1.5 | ||
| Roller | Highcarbon semi steel | HSD70 | 10-45 | 25-80 | 1.00-10.00 | 0.50-1.5 | ||
| Chill roller | Chill cast iron | HSD67 | 10-45° | 20-50 | 1.00-10.00 | 0.50-1.5 | ||
| Slurry pump guard | High chrome steel | HRC58 | 45-95° | 60-90 | 1.00-10.00 | 0.10-0.50 | ||
| Slurry pump impeller | High chrome steel | HRC60 | 45-95 | 50-90 | 0.50-4.00 | 0.10-0.50 | ||
| Slurry pump housing | High chrome steel | HSD55 | 45-95° | 60-90 | 0.50-4.00 | 0.10-0.50 | ||
| Brake Hub | QT450 | HB220 | 45-95° | 80-200 | 0.50-4.00 | 0.30-1.50 | ||
| Brake disc | HT200 | HB190 | 45-95° | 80-500 | 0.50-4.00 | 0.50-1.00 | ||
| Reducer housing | HT250 | HB200 | 45-95 | 100-180 | 0.50-4.00 | 0.50-0.80 | ||
| Horseshoe brake pads | HT250 | HB200 | 45-95° | 80-150 | 0.50-4.00 | 0.10-1.00 | ||
Our advantage:
The company was founded in 2008, with 16 years of experience in tool production and first-class quality assurance:
Q1: Are you a factory or a trading company?
A: We are a factory specializing in the production of cutting tools for more than 19 years. Our main products including PCBN, PCD inserts, Ceramics inserts, Whisker Ceramics inserts.
Q2: Could you provide free samples?
A: Yes, samples are provided for free, but need to pay the shipping cost.
Q3: Why should we choose you?
A: 1. We are industry and trade integration, and our product quality and price are very competitive.
2. The delivery time is fast, products in stock can be shipped within 1-3 days, and customized products are shipped according to the agreed time.
Q4: What are the shipping methods and shipping costs?
A: Meet your requirements, air, sea, express etc.; best methods and cheapest cost we will choose for our customers.
Q5: What are the payment methods and prepayment for orders?
A: T/T, PayPal, L/C, Western Union etc.; if it is in stock, 100% prepayment; if it is out of stock, 30% prepayment, the remaining 70% will be fully paid after the ready of the order on the invoice, before delivery.
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