Customization: | Available |
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Type: | Cubic Boron Nitride |
Classification of Diamond: | Natural |
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Introducing our Solid CBN Inserts Series - a masterpiece of design and engineering. This diamond-shaped PCBN tool is expertly crafted using the finest CBN powder and binder, undergoing meticulous sintering under high temperature and ultra-high pressure. The result is a flawless, hole-free CBN knife block that requires a professional tool bar match for optimal performance. Perfectly suited for roughing, semi-finishing, and finishing processes, this tool redefines precision cutting.
Our Whole Sintered PCBN Blade is a testament to cutting-edge technology. Featuring a full CBN blade material, it boasts numerous cutting edges, optimizing the tool blank's utilization and offering enhanced bending strength. With state-of-the-art production techniques and equipment, it can endure temperatures up to 1400 degrees, making it ideal for strong intermittent, weak intermittent, and continuous cutting environments. Perfect for large, deep, high-speed cutting applications.
The grade description:
Solid PCBN inserts --BCN grade and application field | ||
PCBN Grade | Characteristic | Area of application |
BCN2700 | 80%-85%CBN,combinationgrain size |
Apply to the processing from rough to semi-finishing and discontinuou processing of gray cast iron,ductile cast iron,high hard alloy cast iron,high nickel chromium and high chromium cast iron,high manganese steel and other difficult processing materials. |
BCN3700 | High content,submicron structure metal phase binder,with excellent abrasive resistance and high thermal conductivity |
Apply to the continuous and light intermittent processing ofgray cast iron,powder metallurgy and partially hardened steel |
BCN4700 | 85%~90%CBN,12 micron,excellent abrasive resistance and impact toughness,high chemical stability and thermal stability | Apply to cutting high chromium/nickel cast steel roll, and also suitable for high speed steel and quenched steel. Longer tool life duringhigh speed and high efficiency cutting. |
BCN5700 | High content fine grain AI system cermet phase binder with excellent abrasive resistance,thermal stability,impact toughness and chemical stability | Apply to the finish and semi-processing of gray castiron hard cast iron,powder metallurgy,also suitable for the continuous and light intermittent processing of hardened steel. |
BCN6700 | 50%~65%CBN,fine control CBN Particle and TiN ceramic phase structure distribution. Abrasion resistance,impact resistance and chemical inert equilibrium | High removal rate,good surface finish and long service life can be achieved during processing.Apply to continuous and medium intermittent turning applications of hardened steel. |
Our processing equipment:
Our advantage:
Established in 2008, Kaifeng Borja Superabrasives Co., Ltd. boasts 16 years of unparalleled expertise in tool production, accompanied by first-class quality assurance.
Q1: Are you a factory or a trading company?
A: We are proud to be a factory with over 19 years of specialization in cutting tools production. Our comprehensive range includes PCBN, PCD inserts, Ceramic inserts, and Whisker Ceramic inserts.
Q2: Could you provide free samples?
A: Certainly! We are pleased to offer free samples. Kindly note that shipping costs will need to be covered.
Q3: Why should we choose you?
A: 1. As an integrated industry and trade entity, we offer highly competitive product quality and pricing.
2. Enjoy swift delivery times with our stocked products shipping within 1-3 days, and customized orders dispatched as per the agreed schedule.
Q4: What are the shipping methods and shipping costs?
A: We cater to your preferences, offering air, sea, express, and more. Rest assured, we strive to select the most efficient and cost-effective shipping solutions for our valued customers.
Q5: What are the payment methods and prepayment for orders?
A: We accept T/T, PayPal, L/C, Western Union, etc. For in-stock items, we require 100% prepayment. For items not in stock, a 30% prepayment is necessary, with the remaining 70% payable post-order readiness on the invoice, prior to delivery.