| Customization: | Available |
|---|---|
| Type: | Cubic Boron Nitride |
| Classification of Diamond: | Natural |
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Introducing our Solid CBN Inserts Series, an extraordinary integral sintered PCBN tool! Crafted with a stunning diamond-shaped design, these inserts are composed of CBN powder and a binder as core materials. They are meticulously sintered under conditions of high temperature and ultra-high pressure, resulting in a knife block entirely made of robust CBN material. There's no hole in the center, ensuring a seamless structure. For optimal performance, these inserts require a compatible professional tool bar. They are adeptly designed for roughing, semi-finishing, and finishing processes, making them an invaluable asset in your machining arsenal.
Discover the unparalleled performance of our Whole Sintered PCBN Blade. As it is crafted entirely from CBN material, this blade boasts multiple cutting edges and a remarkable tool blank utilization rate. Its superior bending strength is further enhanced by our cutting-edge production technology and state-of-the-art equipment. Capable of withstanding intense temperatures of up to 1400 degrees, it excels in various cutting environments-be it strong intermittent, weak intermittent, or continuous cutting conditions. This blade is your go-to solution for large, deep, high-speed cutting operations, ensuring efficiency and precision.
The grade description:
| Solid PCBN inserts --BCN grade and application field | ||
| PCBN Grade | Characteristic | Area of application |
| BCN2700 | 80%-85%CBN,combinationgrain size |
Apply to the processing from rough to semi-finishing and discontinuou processing of gray cast iron,ductile cast iron,high hard alloy cast iron,high nickel chromium and high chromium cast iron,high manganese steel and other difficult processing materials. |
| BCN3700 | High content,submicron structure metal phase binder,with excellent abrasive resistance and high thermal conductivity |
Apply to the continuous and light intermittent processing ofgray cast iron,powder metallurgy and partially hardened steel |
| BCN4700 | 85%~90%CBN,12 micron,excellent abrasive resistance and impact toughness,high chemical stability and thermal stability | Apply to cutting high chromium/nickel cast steel roll, and also suitable for high speed steel and quenched steel. Longer tool life duringhigh speed and high efficiency cutting. |
| BCN5700 | High content fine grain AI system cermet phase binder with excellent abrasive resistance,thermal stability,impact toughness and chemical stability | Apply to the finish and semi-processing of gray castiron hard cast iron,powder metallurgy,also suitable for the continuous and light intermittent processing of hardened steel. |
| BCN6700 | 50%~65%CBN,fine control CBN Particle and TiN ceramic phase structure distribution. Abrasion resistance,impact resistance and chemical inert equilibrium | High removal rate,good surface finish and long service life can be achieved during processing.Apply to continuous and medium intermittent turning applications of hardened steel. |
Our processing equipment:
Our advantage:
Established in 2008, Kaifeng Borja Superabrasives Co., Ltd. boasts a solid 16-year legacy in tool production, offering unparalleled quality assurance and expertise in the field.
Q1: Are you a factory or a trading company?
A: We proudly operate as a factory with over 19 years of specialization in producing top-tier cutting tools. Our extensive product line includes PCBN, PCD inserts, Ceramics inserts, and Whisker Ceramics inserts, catering to diverse industrial needs.
Q2: Could you provide free samples?
A: Absolutely! We offer complimentary samples to our valued clients, with a small caveat of covering the shipping costs.
Q3: Why should we choose you?
A: 1. Experience the advantage of our integrated industry and trade model, where outstanding product quality meets highly competitive pricing.
2. Swift delivery is our promise; with products in stock shipped within 1-3 days, while customized orders are dispatched per agreed timelines.
Q4: What are the shipping methods and shipping costs?
A: Tailored to meet your needs, we offer various shipping options including air, sea, and express. We ensure the most efficient and cost-effective methods for our esteemed customers.
Q5: What are the payment methods and prepayment for orders?
A: We accommodate a range of payment methods including T/T, PayPal, L/C, and Western Union. For in-stock items, a 100% prepayment is required. For out-of-stock items, a 30% prepayment is necessary, with the remaining 70% due after the order is ready, prior to delivery and as per the invoice.
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